Artillery Projectile Shell Production Plant
Hydraulic forging
press 1000 tons for upsetting and piercing
This press is designed for hot forming, and in addition to its main function, it includes all the necessary systems and equipment necessary to meet the technological requirements for this procedure.
• Maximum forging force 10 000 kN
• Return force 600 kN
• Ram working stroke 1 200 mm
• Table dimensions 1 500 x 1 350 mm
• Work table dimensions: 1500x1350 mm
• Front throughway 1 000 mm
• Ejector force 1 000 kN
• Ejector stroke 500 mm
• Rated power ~ 500 kW
Hydraulic press 350t
for deep drawing
This press is designed for hot drawing, equipped with all systems and tools essential for the efficient drawing process.
• Max. pressing force / 3 500 kN
• Return force / 920 kN
• Press stroke / 4 000 mm
• Pressing force at maximum drawing speed / 1 670 kN
• Workpiece acceptor stroke : 500 mm
• Daylight : 4540 x 1910 mm
Hydraulic press
400t for narrowing operations
Hydraulic press is designed for the shell narrowing operation after upsetting, piercing and drawing on presses HFP 1000 and DPS 350. The press can meet a wide range of forging requirements, with auxiliary equipment available as needed.
• Forging force: 2 750 kN / 4 000 kN
• Working surface dimensions: 1000 x 1000 mm
• Ram stroke: 1 000mm
• Rated power: 250 kW
• Lower ejector force: 250 kN
• Lower ejector stroke: 500 mm
• Upper ejector force: 500 kN
• Upper ejector stroke: 150 mm
High-pressure
hydro-testing equipment
Hydrostatic testing equipment for projectile shells ensures reliable integrity verification under high-pressure conditions.
Key-features of the automated testing line:
• Test pressure, max: 1 200 bar
• Dimensions of the test piece, max: 155 mm adiameter
• Test piece weight, max: 80 kg
• Measurement of part deformation during the atesting process
• Generating a report and test graph: pressure - adeformation test
• Additional table for the preparation of test tubes
• Pneumatic manipulator for manipulating heavy apieces
Sealed quench furnace
Usable working area: 1100 x 700 x 800 mm
Batch weight (net):650kg
Working temperature: 950°C
Heating mode:electric, with radiant tubes
Atmosphere gas: Nitrogen
Installed power:
for furnace heating:12x12.5 kW
for oil: 8x4.5kW
Oil bath capacity: cca 8000 l
Tempering furnace
Usable working area: 1100 x 700 x 800 mm
Batch weight (net):650kg
Working temperature: 750°C
Heating mode:electric
Atmosphere gas: Nitrogen
Installed power: for furnace heating:18x4.5 kW
171717
Washing machine
Usable working area: 1100 x 700 x 800 mm
Batch weight (net): 650kg
Working temperature: 60-80°C
Heating mode: electric
Water bath capacity:cca 5000l
Water Quenching bath
Usable working area: 1100 x 700 x 800 mm
Batch weight (net): 650kg
Water bath capacity:cca 8000l
Bath material: stainless steel
Automatic transport trolley
Usable working area: 1100 x 700 x 800 mm
Batch weight (net):650kg
Working temperature: 950°C
Heating mode:electric, with radiant tubes
Atmosphere gas: Nitrogen
Installed power:
for furnace heating:12x12.5 kW
for oil: 8x4.5kW
Oil bath capacity: cca 8000 l
Roller conveyors,
Lifters, elevators
Hardness testing equipment
To complete the process of production of projectile shell body, Servoteh designed and created an automatic machine to test the hardness of shell bodies.
The concept of the machine enables a faster process of testing the hardness of shell bodies
Technical data:
• Possibility to process calibers from 80 mm to 155 mm
• Capacity 80-120 pcs/h
•Maximum workpiece weight: - 80 kg
• Automated adjustment for all calibers in aoperating range
• Milling unit used to prepare the surface for atesting
• Ultrasound unit for hardness testing
• System for marking OK/NOK parts
• Automated generation of test reports and acharts
• Electric crane for workpiece handling operations
Rotating band
crimping press
Specialized hydraulic presses for crimping copper or brass rotating bands onto projectile shells.
For larger calibres, the presses can be equipped with an electric crane or robotic system for safe and efficient handling of heavy workpieces.
Technical data:
• Number of hydraulic cylinders: 6–12
• Maximum crimping force: 6 MN
